What is ANDON System?
- Andon-Its a warning to stop.
- Andon- Not just the notification
- Andon-Calling for Response Team
- Andon – Light to rely on
Wont it affect your production to a greater extent?
Generally, a lot of problems occur during the production in any factory or plant, be it manpower related, logistic related, quality related, and to deal with notifying the concern department, there is a system known as Andon system.
The Andon System is a part of the visualization methodology and increases the transparency of your processes on your shop floor instantly. It helps to monitor the live response time from anywhere, anytime.
Andon can be referred to any visual display that transmits information from the plant floor to a supervisor or anyone for that matter, within sight.
The colours and meanings are predefined by the manufacturing department, though here are few for examples:
Green - Operation is in good running condition and running.
Yellow - Attention or assistance is needed.
Red - Warning or Stop!
The process of setting Andon system, which would be manual, where the actual operator would have to signal the light change when needed. This could be done with a switch, or button, set up next to the operator’s workstation.
Benefits of using ANDON Systems in your Production Lines:
- Provides real-time communication in the most well-organized and efficient manner to provide instant awareness to complications as they occur.
- Easy to use, requiring minute amount of training to be effective.
- Promotes the culture that values quality and safety in the workplace.
- Increases accountability of operators and those in charge of the plant floor to ensure production quality is continuously high.
- Reduces down time because supervisors are able to quickly recognise and fix malfunctions or issues with machines.
Conclusion:
In a crux, by using the technology of Andon System, you are showing your commitment to one of the most proven means of efficient communication, a facility can have in any factory.
They not only benefit to eliminate multiple forms of waste, but they also give a sense of empowerment to the operators to use them.
For example: giving an operator the power to stop a line and call for assistance to resolve an issue, it is may be something they may have never experienced before. This could be a enormous amount of motivation in promoting employee engagement in the factory. It is very crucial to remember that Andon is not a method to solve your problems.
It’s a tool, that if used appropriately, it will communicate with you when something is wrong and put the power in your hands to investigate the problem. The accomplishment of this ANDON System is extremely dependent on the consistency in which it is used and responded to.
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